3
Insight Centerpoint
™
Feature Guide
Weld Workflow enhances Part Tracking by allowing
management to not only govern the application of
welds, but to specify and govern what other critical
information/functions are presented to the operator/
welder and when.
Cost Calculator is a tool within Centerpoint that allows
part and weld costs to be estimated based on measured
values and cost variables entered by the user.
Signature Analysis is an advanced weld monitoring
mode that provides ability to measure and evaluate
peak/ background voltage and current, pulse width, pulse
frequency, short circuit frequency and power input.
Weld Process Production Manager can be used to track
and alarm for basic preventative maintenance tasks
including total wire used, total gas used (requires
optional gas flow sensor) total arc time, and total parts.
Standard Optional Optional
Insight Centerpoint
™
Feature i100 i1000 i2000
Data capture for current, voltage, WFS, and gas (optional)
Process Control — high/low set points
Jobs (central repository for all Part Tracking
™
* info)
Detects missing, extra, and incomplete welds
Totalize arc time, wire/gas usage, parts, and welds/time period
Calculates overall equipment effectiveness
Weld history extraction (no full-time PC connection)
Auto Learn
Weld Signature
™
*—low resolution (averages)
Weld Signature
™
*—high resolution (1 Khz)
Weld Workflow
™
Cost Calculator
Signature Analysis
Weld Process Production Manager (WPPM)
*Part Tracking
™
and Weld Signature
™
are registered trademarks of IMPACT Engineering.
Insight Reporter
™
Production Management Reporting System
Weekly Summary Report
Parts with Missing Welds Report
Insight Reporter Application Examples
Insight Reporter provides the type of enterprise
weld production information that can be used to
drive your business forward. Insight Reporter
provides information via a wide range of pre -
configured process, production, and manage ment
charts and reports. This information is stored in a
SQL server database which contains data from
multiple Insight Centerpoint
™
sources.
There are two primary components to Insight
Reporter: database software and client software. Any
Axcess E networked to a PC running Insight
Centerpoint can feed weld production process data
to the Insight Reporter SQL database software.
The Insight Reporter client software is offered on a per-seat license and can be run from any PC on the
network with access to the SQL Server. Examples of some of the standard reports include:
Note: Insight Reporter requires installation of Insight Reporter SQL database on a networked PC or server.
Weld Analysis
Charts
Weld summary
Welds per time
Sensor averages
Process features
Fault types
Part Analysis Charts
Part summary
Parts per time
Part faults per time
Faults on a single part
Weld counts per part
Parts with missing welds
Single part report
Productivity Charts
Arc-efficiency
Parts per hour
Welds per hour
Downtime analysis
Cycle time
Costing Analysis
Charts
Wire usage
Gas usage
Summary reports
Available by shift,
day, week, month,
or year
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