
Axcess DualWire FeederProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas- And Self-Shielded)Wire FeederOM-222 394F 2006−08™File: Adva
OM-222 394 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib
OM-222 394 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D
OM-222 394 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume
OM-222 394 Page 9SECTION 3 − INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire Feed Speed RangeWire DiameterRangeWelding C
OM-222 394 Page 10804 019-A1 Welding Power Source2 Wire Feeder3 Gas Cylinder4 Gas Hose5 Network Feeder Cable6 Negative (−) Weld Cable7 Workpiece8 Volt
OM-222 394 Page 114-3. Rear Panel Connections And Rotating Drive Assembly804 020-A / 802 825-A1 9-Pin Network Receptacle2 Power Switch3 Shielding Gas
OM-222 394 Page 124-4. 9-Pin Network Receptacle Information9Pin Pin InformationA Capacitor C1 to groundB ShieldGFC Volt senseHGEFD Can lowIHDEE Can hi
OM-222 394 Page 134-6. Installing And Threading Welding WireRef. 156 929-A / Ref. 150 922 / Ref. 156 930 / 802 954 / S-0627-ATools Needed:. Be sure th
OM-222 394 Page 144-7. Power Source Display At Power Up1 Upper Display2 Lower DisplayProgramProcessWire TypeGas TypeTrigger ControlAdjustVolts TimeWFS
OM-222 394 Page 15SECTION 5 − OPERATION5-1. Operational Terms The following is a list of terms and their definitions as they apply to the interface un
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M
OM-222 394 Page 16General Terms:Sequence Selecting Sequence will allow setting of preflow, start, crater, and postflow times and parameters.Preflow Se
OM-222 394 Page 17SECTION 6 − OPERATION6-1. Power Switch1 Power Switch804 021-A11 Left/Right Select SwitchPressing the Left/Right Selectswitch allows
OM-222 394 Page 186-3. Jog/PurgeThe Jog/Purge switch provides the followingfunctions:• Pressing left side of the Jog/Purge switchallows the operator t
OM-222 394 Page 196-4. Front Panel SectionsSeeSection6-6SeeSection6-7SeeSection6-10SeeSection6-9SeeSection6-8SeeSection6-5ProgramProcessWire TypeGas T
OM-222 394 Page 206-5. Program Push Button13Program21 Program DisplayThe number of the active programis displayed.2 Program Push Button3 Program Push
OM-222 394 Page 216-7. Lower Display1 Lower DisplayThe lower display shows WFS (wire feedspeed), AMPS (amperage), ARC CTL (arccontrol), or Time. The f
OM-222 394 Page 226-8. Feeder Set Up Push Button1 Feeder Set Up Push Button LED2 Feeder Set Up Push Button• Press button to choose Sequence. FeederSet
OM-222 394 Page 236-10. Process Set Up Push Button• Press the Process Set Up push button thefirst time will illuminate the button LED andthe Process L
OM-222 394 Page 246-11. Reset Mode198 993 / 803 246-B. Reset mode is not active whenProgram Lock is enabled.The reset mode allows the operator toreloa
OM-222 394 Page 25SECTION 7 − SETTING SEQUENCE PARAMETERS7-1. Sequence Parameters In A Program. For more information onSequence mode, see FeederSet Up
TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo
OM-222 394 Page 26SECTION 8 − MAINTENANCE8-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n
OM-222 394 Page 278-2. DiagnosticsERR TACH• The tach error occurs 2 seconds after theloss of tachometer feedback. The motorspeed is regulated through
OM-222 394 Page 288-2. Diagnostics (Continued)WELD WAIT• The weld wait error indicates unit was notready for a weld sequence. Press Jog/Purge button t
OM-222 394 Page 298-3. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyWire feeds, shielding gas flows, butelectrode wire is not
OM-222 394 Page 30SECTION 9 − ELECTRICAL DIAGRAMFigure 9-1. Circuit Diagram
OM-222 394 Page 31218 564-D
OM-222 394 Page 32SECTION 10 − PARTS LIST804 023-A. Hardware is common andnot available unless listed. 12192131718716811910620151110145224 − Figure 10
OM-222 394 Page 33DescriptionPartNo.ItemNo.Figure 10-1. Main AssemblyQuantity1 159 647 INSULATOR, motor clamp 2. . . . . . . . . . . . . . . . . . .
OM-222 394 Page 34804 024-C. Hardware is common andnot available unless listed.124563789101211141516171318191121202223242526272829Figure 10-2. Control
OM-222 394 Page 35DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-2. Control Box (Figure 10-1 Item 21) (Continued)Quantity19 030 170 BUSHING, snap−in nyl
OM-222 394 Page 36See Table 10-1 For Drive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.802 950-B92928353031322734263
OM-222 394 Page 37DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-3. Drive Assembly, Wire (Figure 10-1 Item 4) (continued)Quantity22 168 825 DRIVE, pinion
Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the
PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914
OM-222 394 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these
OM-222 394 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp
OM-222 394 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-222 394 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document
OM-222 394 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le ris
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