Miller-electric ProHeat 35 Uživatelský manuál

ProHeat 35ProcessesDescriptionInduction Heating Power SourceInduction HeatingOM-222 166K 2007−11File: Induction HeatingVisit our website atwww.MillerW

OM-222 166 Page 4SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONihom _2007−04freSe protéger, ainsi que toute autre personne travaillant sur

OM-222 166 Page 5D À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée auniveau de l’arc pour l’évacuation des fumées et des gaz.D S

OM-222 166 Page 6LE RAYONNEMENT HAUTE FRÉ-QUENCE (HF) risque de provoquerdes interférences.D Le rayonnement haute fréquence (HF) peutprovoquer des int

OM-222 166 Page 7SECTION 3 − DEFINITIONS3-1. Warning Label DefinitionsWarning! Watch Out! There arepossible hazards as shown by thesymbols.1 Electric

OM-222 166 Page 83-2. Warning Label Definitions (Continued)1 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electric shock fro

OM-222 166 Page 9226 534-B3-3. Rating Label For CE Products. For label location see Section 4-2.3-4. WEEE Label (For Products Sold Within The EU)Do no

OM-222 166 Page 103-5. Symbols And Definitions. Some symbols are found only on CE products.AAmperesVVolts Alternating CurrentXDuty CycleIPDegree OfPro

OM-222 166 Page 114-2. Selecting A Location1 Lifting Eye2 Lifting ForksUse lifting eye or lifting forks tomove unit.If using lifting forks, extend for

OM-222 166 Page 124-4. Electrical Service GuideFailure to follow these electrical service guide recommendations could create an electric shock or fire

OM-222 166 Page 134-5. Connecting 3-Phase Input Power For 460/575 Volt Models803 994-C3/8 inTools Needed:! Installation must meet all Nationaland Loca

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-222 166 Page 14Ref. 804 430-ATools Needed:4-6. Connecting 3-Phase Input Power For 400/460 Volt Models3/8 in! Installation must meet all National an

OM-222 166 Page 15Ref. 803 993-C / Ref. 804 217-A4-7. Power Source Output Connections1 Output Connector 12 Output Connector 23 Protective Plug4 Air-Co

OM-222 166 Page 16803 993-C4-8. Remote 14 Receptacle RC14 Information and Connections1 Plug2 Threaded Collar3 Keyway4 Remote 14 Receptacle RC14(See Se

OM-222 166 Page 17803 993-C4-10. Temperature Recorder Receptacle RC9 Information And Connections1 Plug2 Threaded Collar3 Temperature RecorderReceptacl

OM-222 166 Page 18803 994-B / Ref. 801 826-C / Ref. 801 828-C4-12. Secondary Insulation ProtectionSecondary insulation protectioncircuitry automatical

OM-222 166 Page 19803 993-C4-13. 115 Volt AC Duplex Receptacle And Supplementary Protector1 115 VAC 2.5 A Single-PhaseAC Receptacle RC12 Supplementar

OM-222 166 Page 209. The following describes the thermocouple routing from work to power source.S Type K thermocouple wire (two wire) is attached dire

OM-222 166 Page 214-15. Attaching Welded Thermocouples. Do NOT weld thermocouples while connected to power source.1. Attach thermocouples using a port

OM-222 166 Page 224-16. Using Contact ThermocouplesThe welded thermocouples discussed previously can be used for preheating or stress relieving. As an

OM-222 166 Page 23SECTION 5 − COMPONENTS AND CONTROLS5-1. Controls. When a control panel button is pushedthe yellow lamp lights to indicate ac-tivatio

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-222 166 Page 24SECTION 6 − SETUP AND OPERATION6-1. Safety EquipmentWear the following duringoperation:1 Dry, Insulating Gloves2 Safety Glasses With

OM-222 166 Page 25Possible selections:Degree Units: °F / °CTolerance: ±5 to 99 in °F (±3 to 55 in °C)Backlight: Yes / NoInput Type: K TCControl Mo

OM-222 166 Page 26To reset the system back to factory default settings, turn off the power source, and wait until the display goes blank. Turn on the

OM-222 166 Page 276-4-1-2. Bake-OutThe bake-out process allows the operator to program a temperature and soak time as well as a cooling rate from bake

OM-222 166 Page 28The default position of the cursor is next to Control TC. Press the Increase or Decrease button to select the number of controlt

OM-222 166 Page 29Mode...: Custom ProgramSegment...: 1Type...: EndControl TC.: 1Custom Program ScreenThe default position of the cursor is n

OM-222 166 Page 30Mode...: Custom ProgramSegment...: 1Type...: RampTemperature: 600 Ramp Rate: 600 _/HrCustom Program ScreenUse the Curso

OM-222 166 Page 31Soak FunctionWhen type is set to Soak, the following screen appears on the display:Mode...: Custom ProgramSegment...: 1Type...

OM-222 166 Page 32Typical 5-Segment Custom ProgramMode...: Custom ProgramSegment...: 1Type...:>StepTemperature: 600Custom Program Screen

OM-222 166 Page 33Mode...: Manual Power..: 0.0 KWCommand.: 0.0 KW Current: 0 ARun Time: 00:03:00 Voltage: 0 V

TABLE OF CONTENTS6-5. Run Status 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-222 166 Page 346-5-2. Manual ControlMode...: Manual TC5: 77Power...: 0.0 KW TC6: 77Countdown: −−:−−:−−Status...: S

OM-222 166 Page 35. The Cooler button is inactive when no cooler is detected and no liquid-cooled output cable is attached.6-8. Real-Time OperationEac

OM-222 166 Page 36In addition, when running in Manual operating mode, the Hold button is not functional. If the system is running in Manual operatin

OM-222 166 Page 376-9. System Operating CharacteristicsThe power source delivers a high-frequency alternating current output that energizes the coil c

OM-222 166 Page 38SECTION 7 − MAINTENANCE7-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n

OM-222 166 Page 39SECTION 8 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read and follow these precautions.8-1. Symbol

OM-222 166 Page 40MOVING PARTS can cause injury.D Keep away from moving parts such as fans.D Have only qualified persons remove doors,panels, covers,

OM-222 166 Page 41SECTION 9 − DIAGNOSTICS & TROUBLESHOOTINGThe ProHeat 35 power source has on-board capabilities to aid in troubleshooting problem

OM-222 166 Page 429-2. Limit ConditionsA limit condition indicates that the system has encountered an open thermocouple or is outside the range of its

OM-222 166 Page 43Limit Condition Additional InformationL11: Coolant Overtemp Limit Check coolant flow and levelClean coolant filters and heat exchang

dec_stat_1/07Declaration of Conformity forEuropean Community (CE) Products. This information is provided for units with CE certification (see rating l

OM-222 166 Page 44Fault Condition Additional InformationF67: Over Frequency Fault Verify heating cable properly wrappedVerify material being heated is

OM-222 166 Page 45S OPEN − no cable or plug in placeClntFR − This is the coolant flow rate (in GPM) from the cooler on a liquid-cooled system.ClrSts −

OM-222 166 Page 469-7. Removing Wrapper and Measuring Input Capacitor Voltage! 900 Volts dc can be presenton the capacitor bus andsignificant DC volta

OM-222 166 Page 479-8. Blowing Out Inside Of Unit! Turn Off welding powersource and disconnect inputpower.! Remove wrapper and besure input capacitors

OM-222 166 Page 48SECTION 10 − ELECTRICAL DIAGRAMFigure 10-1. Circuit Diagram

OM-222 166 Page 49218 057-G

OM-222 166 Page 50SECTION 11 − PARTS LIST. Hardware is common andnot available unless listed.Figure 11-1. Wrappers804 218-D1356781191011See Figure11-2

OM-222 166 Page 51. Hardware is common andnot available unless listed.Figure 11-2. Front Panel804 219-A12311812451367910QuantityDescriptionPartNo.Dia.

OM-222 166 Page 52. Hardware is common andnot available unless listed.Figure 11-3. Rear Panel804 220-A1381164291012135147QuantityDescriptionPartNo.Dia

OM-222 166 Page 53. Hardware is common andnot available unless listed.Figure 11-4. Base w/Components804 221-D1144213761465910831231516QuantityDescript

OM-222 166 Page 54. Hardware is common andnot available unless listed.Figure 11-5. Top Windtunnel804 222-A135287111091312614154SeeFigure 11-6QuantityD

OM-222 166 Page 55. Hardware is common andnot available unless listed.Figure 11-6. Capacitor Assembly804 223-A1234QuantityDescriptionPartNo.Dia.Mkgs.I

OM-222 166 Page 56. Hardware is common andnot available unless listed.804 224-E1675416123109118181314151721920Figure 11-7. Right WindtunnelQuantityDes

OM-222 166 Page 57QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-7. Right Windtunnel (Continued)17 229 728 STRAP, connecting 4. . . . . . . . .

OM-222 166 Page 58. Hardware is common andnot available unless listed.804 431-E21675414310911817162215131912201521Figure 11-8. Right Windtunnel (400 V

OM-222 166 Page 59QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-8. Right Windtunnel (400 V Model Only) (Continued)19 208 591 SCREW, M 5− .8X 12

OM-222 166 Page 60. Hardware is common andnot available unless listed.Figure 11-9. Left Windtunnel804 225-A212613741115935148110QuantityDescriptionPar

OM-222 166 Page 61QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-9. Left Windtunnel (Continued)PLG16,. . . . . . . 121,122 131 054 HOUSING RCPT+S

OM-222 166 Page 62. Hardware is common andnot available unless listed.Figure 11-10. Hermaphroditic Blank Plug Assy804 300-A123453467819QuantityDescrip

OM-222 166 Page 63NotesSOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) SOCKET/WRENCH SELECTION TABLE(METRIC)Specifications Socket or Wrench Size Specif

OM-222 166 Page 1SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USINGihom _2007−04Protect yourself and others from injury — read and follow these precau

OM-222 166 Page 64Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2007−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2007 Miller Electric Mfg. Co.2007−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-222 166 Page 2FIRE OR EXPLOSION hazard.D Do not overheat parts.D Watch for fire; keep extinguisher nearby.D Keep flammables away from work area.D D

OM-222 166 Page 31-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document