
Visit our website atwww.MillerWelds.comD-74S, D-74DProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas- And Self-Shielded)Wire FeederO
OM-1500-6 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibl
OM-1500-6 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D N
OM-1500-6 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documen
OM-1500-6 Page 9SECTION 3 − DEFINITIONS1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936A. Warning! Watch Out! Thereare possible hazards asshow
OM-1500-6 Page 10ST-178 794-A50/60S/N:2410.0Hz50/60IP 21V100 A750 X 100 %VU1=A I1=1U2=I2=3-2. Rating Label For CE ProductsFor label locationsee Sectio
OM-1500-6 Page 11SECTION 4 − INTRODUCTION4-1. SpecificationsType of InputPowerWelding PowerSource TypeWire Feed SpeedRangeWire DiameterRangeWeldingCir
OM-1500-6 Page 125-2. Equipment Connection Diagrams1 Welding Power Source2 Contactor Control/Power Cord3 Positive (+) Weld Cable4 Negative (−) Weld Ca
OM-1500-6 Page 135-3. Rear Panel Connections And Rotating Drive Assembly803 067 / 802 825-A21 14-Pin Control Cable - 10 Ft(3.0 m)2 Shielding Gas Valve
OM-1500-6 Page 145-4. 14-Pin Plug InformationPin* Pin InformationA 24 volts ac with respect to socket G.AJKB Contact closure to A completes 24 volts a
OM-1500-6 Page 155-7. Installing And Threading Welding WireRef. 156 929-A / Ref. 150 922 / Ref. 156 930 / S-0627-ATools Needed:. For best wire feeding
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M
OM-1500-6 Page 165-8. Setting Internal DIP SwitchesPosition Settings And Results For DIP Switch S1 On PC1 And PC101On = Current detect over-ride. For
OM-1500-6 Page 17Tools Needed:1/4 in5-9. Optional Equipment DIP Switch Settings123 45OrOrHigh SpeedMotorMeters/MinuteHigh SpeedMotorInches/MinuteStand
OM-1500-6 Page 18SECTION 6 − OPERATION6-1. Power Switch1 Power Switch1Ref. 803 0651 Left/Right Select SwitchPressing the Left/Right Selectswitch allow
OM-1500-6 Page 196-4. Trigger Hold Switch1 Trigger Hold SwitchesTrigger hold allows the operator toweld without holding the gun trigger.• To use the t
OM-1500-6 Page 20SECTION 7 − MAINTENANCE7-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablelabels.Clean andtighten
OM-1500-6 Page 217-2. Diagnostics803 063-A1 LED3 On Right Side MotorControl Board PC12 LED3 On Left Side MotorControl Board PC1013 LED3 On Dual Board
OM-1500-6 Page 227-3. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyWire feeds, shielding gas flows, butelectrode wire is not
OM-1500-6 Page 23Notes
OM-1500-6 Page 24SECTION 8 − ELECTRICAL DIAGRAMFigure 8-1. Circuit Diagram
OM-1500-6 Page 25204 716-B
TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo
OM-1500-6 Page 26SECTION 9 − PARTS LIST803 050-A. Hardware is common andnot available unless listed.14671098115121110151920161718321224Fig.9−321Fig.9−
OM-1500-6 Page 27DescriptionPartNo.ItemNo.Figure 9-1. Main AssemblyQuantity1 159 647 Insulator, Motor Clamp 2. . . . . . . . . . . . . . . . . . . .
OM-1500-6 Page 28803 049-C. Hardware is common andnot available unless listed.734568910111251314164215191817262021222221232425127Figure 9-2. Control B
OM-1500-6 Page 29QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.ModelD-74S D-74DFigure 9-2. Control Box (Continued)18 R1, R101 073 562 Potentiometer, cp st
OM-1500-6 Page 30See Table 9-1 For Drive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.803 790-A2011373635343332313029
OM-1500-6 Page 31QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.ModelD-74S D-74DFigure 9-3. Drive Assembly, Wire (Continued)203 642 Pressure Arm, R & V
OM-1500-6 Page 32.023-.025 in. 0.6 mm 151 024 087 130.030 in. 0.8 mm 151 025 053 695.035 in. 0.9 mm 151 026 053 700 151 036 072 000 151 052 132 958.04
Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 1/05Your distributor also givesyou ...ServiceYou always get the fa
dec_con1_11/02Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating la
PRINTED IN USA © 2005 Miller Electric Mfg. Co. 1/05Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US
OM-1500-6 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these
OM-1500-6 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spa
OM-1500-6 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-1500-6 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents
OM-1500-6 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le risq
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