Miller Electric DS-64M Swingarc Uživatelský manuál

DS-64M SwingarcProcesses12 and 16 Foot™MIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingOM-1588 161 875S2006−05DescriptionWire Feeder(Use

OM-1588 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-1588 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D Ne

OM-1588 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

OM-1588 Page 9SECTION 3 − INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire Feed SpeedRangeWire DiameterRangeWelding Circu

OM-1588 Page 104-2. Installing Control Box And Adjusting TiltST-800 174 / ST-801 2781 Weld Control2 Bracket3 ScrewBracket and screws are installedonto

OM-1588 Page 114-4. Installing Wire Guide ExtensionST-152 3831 Wire Guide Fitting2 Bolt3 Monocoil Liner4 Wire Guide ExtensionTighten bolt to secure li

OM-1588 Page 124-5. Equipment Connection DiagramST-801 806 / Ref. ST-175 086 / Ref. ST-180 311-B1 300/400 Ampere ModelCC/CV Inverter WeldingPower Sour

OM-1588 Page 134-6. Connecting Weld Cables And Gas HosesRef. ST-801 806 / Ref. ST-152 800-ATools Needed:5/8 inThe weld cables and shielding gashoses e

OM-1588 Page 144-7. Control Box ConnectionsST-800 177-A / Ref. ST-800 1751 Optional Reed RelayConnection2 Wire Feed Motor And GasValve Control Recepta

OM-1588 Page 154-9. Removing Safety Collar And Adjusting BoomST-142 599-B1 Locking KnobTighten knob to prevent boommovement. Loosen knob to allowboom

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1588 Page 164-12. Installing And Threading Welding WireInstall wire spool. Ad-just tension nut sowire is taut when wirefeed stops.Install wire guid

OM-1588 Page 17SECTION 5 − OPERATION5-1. Operational TermsSee Menu Guide for detailed programming steps.Note The following is a list of terms and thei

OM-1588 Page 185-3. Front Panel ControlsST-162 1271 Display2 Parameter Select ButtonPress button to move > (the cursor) on thedisplay.3 Display Co

OM-1588 Page 19SECTION 6 − SETTING SEQUENCE PARAMETERS6-1. Sequence Parameters In A Program. See Menu Guide for detailedprogramming steps.Trim is arc

OM-1588 Page 20SECTION 7 − SETTING DUAL SCHEDULE PARAMETERS7-1. Selecting Dual Schedule PairDual Schedule is used with twoconsecutive weld programs 1

OM-1588 Page 217-2. Optional Dual Schedule Switch Diagrams1 Momen 2P(Momentary-Contact 2-PoleSwitch)2 Maint 2P (Maintained-Contact2-Pole Switch)3 Main

OM-1588 Page 22SECTION 8 − USING THE OPTIONAL DATA CARD8-1. Data Card TermsSA-158 435>Wr i t eReadDe l e t eDoneREAD Programs From CardWRITE Progra

OM-1588 Page 238-3. Card Displays. See Menu Guide for detailedprogramming steps. Securitymode only functions with a datacard.1 Card Display2 Moving Li

OM-1588 Page 248-4. Entering Access Code1 Security Display2 Program Lock Display3 Access Code DisplayWith a code set, this displayappears when trying

OM-1588 Page 258-5. SecurityThe security feature allows a mini-mum and maximum range limit tobe defined for Trim, inches per min-ute (IPM), and ShpArc

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-1588 Page 26SECTION 9 − SYSTEM SETUP9-1. Accessing The Setup Menu1 Setup Panel2 Power SwitchPress and hold down both buttonswhile turning On unit.3

OM-1588 Page 279-2. System Setup Display ParametersSee Menu Guide for detailed programming steps.NoteDISPLAY SETTING NOTES>System Select the proces

OM-1588 Page 28SECTION 10 − STANDARD PULSE WELDING PROGRAMSFOR PHOENIX/INVISION 456 INVERTER WELDING POWER SOURCESApk = Peak Amperage, Vpk = Peak Volt

OM-1588 Page 2910-4. Program 4 − SteelWire Size/Type: .062” Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)IPM / MPM Apk Vpk Abk PPS PWms COMMENTS400 / 10

OM-1588 Page 30SECTION 11 − STANDARD PULSE WELDING PROGRAMSFOR XMT 304 INVERTER WELDING POWER SOURCESApk = Peak Amperage, Vpk = Peak Voltage, Abk = Ba

OM-1588 Page 3111-4. Program 4 − Stainless SteelWire Size/Type: .030” Gas: Ar - He - CO2 / 40 CFH (19 L/m)IPM / MPM Apk Vpk Abk PPS PWms COMMENTS700 /

OM-1588 Page 32SECTION 12 − SETTING SharpArcE CONTROL12-1. Selecting And Adjusting SharpArcE ControlRef. S-02591 ArcSharpArc™ is “Arc” on the display.

OM-1588 Page 33SECTION 13 − TEACH POINTS10 18 21 24 27 30 33 36 37 42 45 48 51 54 56 Vpk10 20 30 40 50 60 70 80 90 100 110 120 130 140 200 Abk20 55 80

OM-1588 Page 3413-2. Redefining Teach PointsRef. S-0259 / Ref. ST-154 1091 IPMIPM determines the weld metal de-position rate.. Redefining IPM is not n

OM-1588 Page 35 Date Program Number Wire Size/TypeWire Manufacturer Mfg. DateGas Flowrate CFH(L/min)Equipment Used − Power Source Serial NumberWi

TABLE OF CONTENTSSECTION 10 − STANDARD PULSE WELDING PROGRAMSFOR PHOENIX/INVISION 456 INVERTER WELDING POWER SOURCES 28 . . . . . . . . . . . . . . .

OM-1588 Page 36SECTION 14 − MAINTENANCE AND TROUBLESHOOTING14-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablelab

OM-1588 Page 3714-3. Error DisplaysRef. ST-155 2221 Release Trigger Error DisplayThis appears if the trigger is closedwhen the unit power is turned on

OM-1588 Page 3814-4. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyWire feeds, shielding gas flows, but elec-trode wire is not

OM-1588 Page 39Notes

OM-1588 Page 40SECTION 15 − ELECTRICAL DIAGRAMFigure 15-1. Circuit Diagram

OM-1588 Page 41SD-184 792-B

OM-1588 Page 42SECTION 16 − PARTS LIST800 272-D123456789101112131415161718192113Fig 16-8Fig 16-42423262930Fig 16-5Fig 16-22022252728313233Fig 16-5. Ha

OM-1588 Page 4312DescriptionPartNo.Dia.Mkgs.ItemNo.ModelQuantity16Figure 16-1. Main Assembly1 149 251 CABLE, trigger (consisting of) 2. . . . . . . .

OM-1588 Page 44DescriptionPartNo.ItemNo. QuantityFigure 16-2. Support, Hub & Reel (Fig 16-1 Item 12)1 058 427 RING, retaining spool 2. . . . . .

OM-1588 Page 45DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 16-3. Panel, Front w/Components (Fig 16-4 Item 28)1 NAMEPLATE, (order by model and se

OM-1588 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these pr

OM-1588 Page 46ST-800 273-B123456891011712131415161718192021222324225262728293031323334353637Fig 16-7Fig 16-329PC40PC10PC50PC1PC80. Hardware is common

OM-1588 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 16-4. Control Box (Fig 16-1 Item 2)1 162 253 PANEL, side lower 1. . . . . . . . . .

OM-1588 Page 482348101117181920212229323334353638191314163027283712263921ST-801 456−A5674215232524314140See Table 16-1 ForDrive Roll & Wire Guide

OM-1588 Page 49DescriptionPartNo.ItemNo. QuantityDia.Mkgs.Figure 16-5. Drive Assembly, Wire (Fig 16-1 Items 29 & 33)1 010 668 SCREW, cap stl sch .

OM-1588 Page 50Table 16-1. Drive Roll and Wire Guide Kits.023-.025 in. 0.6 mm 151 024 087 130.030 in. 0.8 mm 151 025 053 695.035 in. 0.9 mm 151 026 05

OM-1588 Page 51DescriptionPartNo.Dia.Mkgs.ItemNo. QuantityFigure 16-6. Panel, Side w/Components (Fig 16-4 Item 37)1 147 139 TAPE, adh acrylic double s

OM-1588 Page 52ST-142 306-G12356789101112131415161719202122282914132324251826274. Hardware is common andnot available unless listed.Figure 16-7. Boom

OM-1588 Page 53QuantityDescriptionPartNo.ItemNo.Model12 16Figure 16-7. Boom Assembly (Fig 16-1 Item 15)1 010 313 PIN, cotter hair .072 x 1.437 4 4. .

OM-1588 Page 54Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

OM-1588 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-1588 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-1588 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents (

OM-1588 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le risque